Multi-element probes

Description

Multi-element probes Sonatest offer many possibilities with a wide choice. Three families are available:

  • Integrated cable X series probes which have the advantage of being more economical while providing excellent performance
  • DAAH series probes detachable cable which have the advantage of having an interchangeable cable as the traditional single-element probes
  • Handy wheel probes for acquisitions composite or corrosion mapping. All these probes are compatible with most multi-market elements equipment

Multi-element ultrasound – phased array

The multi-element ultrasound technology is a powerful technology directly inspired medical technology. It generates multiple angles simultaneously and see real-time images on a screen. It is extremely fast detection as a localized indication appears as a ‘spot’ on the screen. It is also accurate for sizing and positioning thanks to the many possible views and measurement cursors. The covered volume is more understandable and inspections can be recorded.

The multi-element technology is the use of translators divided into several small elementary translators and excite each of these elementary translators with a time lag (delay) that will create a beam. By modifying a shot at the other delays, the beam can be moved, or changed in its direction. This creates either a ‘scanning linear, a’ scan ‘sector.

X1 Series – miniature and sub-miniature sensors

X1 range is small probes for aerospace, limited access to jobs. Key applications include monitoring scribe line’ for manufacturers and aerospace companies.

Tranducer reference Frequency Nb éléments Pitch Active surface Elévation Cable Description
X1PE5.0M10E0.6PIX250 5 MHz 10 0.6 mm 6 x 5 5 mm 2,5 m Miniature
X1PE5.0M10E0.6PIX500 5 MHz 10 0.6 mm 6 x 5 5 mm 5 m Miniature
X1PE10M10E0.6PIX250 10 MHz 10 0.6 mm 6 x 5 5 mm 2,5 m Miniature
X1PE10M10E0.6PIX500 10 MHz 10 0.6 mm 6 x 5 5 mm 5 m Miniature
X1PE10M16E0.3PIX250 10 MHz 16 0.3 mm 5 x 5 5 mm 2,5 m Sub-miniature
X1PE10M16E0.3PIX500 10 MHz 16 0.3 mm 5 x 5 5 mm 5 m Sub-miniature
Référence sabots Description
X1-SB54-N0L Sabot plan 0° pour sonde miniature X1, épaisseur 20mm.
X1-SB54-N55S Sabot 55° ondes transversales pour sonde miniature X1
X1-SB54-N60L Sabot 60° ondes longitudinales pour sonde miniature X1
X1-SB55-N0L Sabot plan 0° pour sonde sub-miniature X1, épaisseur 20mm
X1-SB55-N55S Sabot 55° ondes transversales pour sonde sub-miniature X1
X1-SB55-N60L Sabot 60° ondes longitudinales pour sonde sub-miniature X1

X2 series – Probes for general applications

Compact probes of general purpose design, suitable for sector scanning applications.

Transducer reference Frequency Nb éléments Pitch Active surface Elévation Câble Description
X2PE5.0M16E0.6PIX250 5 MHz 16 0.6 mm 10 x 10 10 mm 2,5 m Linéaire
X2PE5.0M16E0.6PIX500 5 MHz 16 0.6 mm 10 x 10 10 mm 5 m Linéaire
X2PE7.5M10E0.6PIX250 7,5 MHz 16 0.6 mm 10 x 10 10 mm 2,5 m Linéaire
X2PE10M16E0.6PIX500 7,5 MHz 16 0.6 mm 10 x 10 10 mm 5 m Linéaire
X2PE10M16E0.6PIX250 10 MHz 16 0.6 mm 10 x 10 10 mm 2,5 m Linéaire
X2PE10M16E0.3PIX500 10 MHz 16 0.6 mm 10 x 10 10 mm 5 m Linéaire
Référence sabots Description
X2-SB56-N0L Sabot plan 0° pour sonde X2, épaisseur 20mm.
X2-SB56-N45S Sabot 45° ondes transversales pour sonde X2
X2-SB56-N60L Sabot 60° ondes longitudinales pour sonde X2
X2-SB56-N60S Sabot 60° ondes transversales pour sonde X2

X3 series – wide Probes

These sensors are ideal for line scan applications (L-Scan or E-Scan). They can also be used for sector scans (S-Scan). These probes are particularly suitable to perform scans’ multigroup ” for enabling the devices.

Transducer reference Frequency Nb éléments Pitch Active surface Elévation Cable Description
X3PE2.2M48E0.8PIX250 2,25 MHz 48 0.8 mm 39 x 8 8 mm 2,5 m Linéaire
X3PE2.2M48E0.8PIX500 2,25 MHz 48 0.8 mm 39 x 8 8 mm 5 m Linéaire
X3PE3.5M64E0.6PIX250 3,5 MHz 64 0.6 mm 39 x 8 8 mm 2,5 m Linéaire
X3PE3.5M64E0.6PIX500 3,5 MHz 64 0.6 mm 39 x 8 8 mm 5 m Linéaire
X3PE0.5M64E0.6PIX250 5 MHz 64 0.6 mm 39 x 8 8 mm 2,5 m Linéaire
X3PE5.0M64E0.6PIX500 5 MHz 64 0.6 mm 39 x 8 8 mm 5 m Linéaire
X3PE10M64E0.6PIX250 10 MHz 64 0.6 mm 39 x 8 8 mm 2,5 m Linéaire
X3PE10M64E0.6PIX500 10 MHz 64 0.6 mm 39 x 8 8 mm 5 m Linéaire
Référence sabots Description
X3-SB57-N0L Sabot plan 0° pour sonde X3, épaisseur 20mm.
X3-SB57-N45S Sabot 45° ondes transversales pour sonde X3
X3-SB57-N45L Sabot 45° ondes longitudinales pour sonde X3
X3-SB57-N55S Sabot 55° ondes transversales pour sonde X3
X3-SB57-N60L Sabot 60° ondes longitudinales pour sonde X3
X3-SB57-N60S Sabot 60° ondes transversales pour sonde X3

X4 Series – Miniature sensors with integrated shoe

An equivalent conventional design with corner single element translators.
A good choice when a compact bundle is required.

Transducer reference Frequency Nb éléments Pitch Active surface Câble Description
X4PE2M8E1.0P35WIX250 2 MHz 8 1 mm 8 x 9 2,5 m Linéaire
X4PE2M8E1.0P35WIX500 2 MHz 8 1 mm 8 x 9 5 m Linéaire
X4PE4M16E0.5P35WIX250 4 MHz 16 0.5 mm 8 x 9 2,5 m Linéaire
X4PE4M16E0.5P35WIX500 4 MHz 16 0.5 mm 8 x 9 5 m Linéaire

X5 Series – Medium Probes – AWS, high temperature and high penetration

Probes high energy low frequency for applications where penetration must be deep enough and more general inspections.

Transducer reference Frequency Nb éléments Pitch Active surface Câble Description
X5PE2.2M16E1.0PIX250 2,25 MHz 16 1 mm 16 x 16 2,5 m Linéaire
X5PE2.2M16E1.0PIX500 2,25 MHz 16 1 mm 16 x 16 5 m Linéaire
X5PE5.0M16E1.0PIX250 5 MHz 16 1 mm 16 x 16 2,5 m Linéaire
X5PE5.0M16E1.0PIX500 5 MHz 16 1 mm 16 x 16 5 m Linéaire
Référence sabots Description
X5-SB58-N0L Sabot plan 0° pour sonde X5, épaisseur 25mm.
X5-SB58-N60S Sabot 60° ondes transversales pour sonde X5
X5-SB58-N60L Sabot 60° ondes longitudinales pour sonde X5
SW6260HT Sabot 60° haute température pour sonde série X5 (ou traducteur Sonatest 5/8×5/8’’ (vis au pas américain))
SNW6260 Sabot 60° ‘snail’ pour sonde série X5 (ou traducteur Sonatest 5/8×5/8’’(vis au pas américain))

Généralités

The sensors are available as standard with IPEX connector (for VEO or Omniscan) and a 2.5m cable length. They can be supplied with 5m cable with a larger delivery.

Hooves (except X4 series) are fixed by 2 or 4 screws.

The hooves are defined by the refracted angle, typically:

  • For longitudinal waves: 18-20 ° cutting angle corresponds to a refracted angle of 50-60 °
  • For transverse waves33-38 ° cutting angle corresponds to a refracted angle of 50-60 °

Multi-element ultrasonic probes series DAAH

Detachable cable probes

Transducer reference Frequency Nb éléments Pitch Sabôt Description
T1-PE-2.25M20E1.2P 2,25 MHz 20 1,2 mm Linéaire
T1-PE-2.25M14E1.2P-35WOD 2,25 MHz 14 1,2 mm Intégré 35° Linéaire
T1-PE-2.25M19E1.2P-17WOD 2,25 MHz 19 1,2 mm Intégré 17° Linéaire
T1-PE-5.0M32E0.8P 5 MHz 32 0.8 mm Linéaire
T1-PE-5.0M22E0.8P-35WOD 5 MHz 22 0,8 mm Intégré 35° Linéaire
T1-PE-5.0M22E0.8P-17WOD 5 MHz 22 0,8 mm Intégré 17° Linéaire
T1-PE-7.5M44E0.6P 7,5 MHz 44 0,6 mm Linéaire
T1-PE-7.5M44E0.6P-35WOD 7,5 MHz 44 0,6 mm Intégré 35° Linéaire
T1-PE-7.5M44E0.6P-17WOD 7,5 MHz 44 0,6 mm Intégré 17° Linéaire
T5-PE-2.25M40E1.2P 2,25 MHz 40 1,2 mm Linéaire
T5-PE-5.0M64E0.8P 5 MHz 64 0,8 mm Linéaire
T5-PE-7.5M88E0.6P 7,5 MHz 88 0,6 mm Linéaire

Sabots

Référence sabots Description
T1-35WOD-REXO Sabot 35° ondes transversales pour sonde T1
T1-35WOD-REXO-I Sabot irrigué 35° ondes transversales pour sonde T1
T1-35WOD-REXO-2’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 2’’
T1-35WOD-REXO-4’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 4’’
T1-35WOD-REXO-6’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 6’’
T1-35WOD-REXO-8’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 8’’
T1-35WOD-REXO-10’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 10’’
T1-35WOD-REXO-12’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 12’’
T1-35WOD-REXO-14’’ Sabot 35° ondes transversales pour sonde T1, usiné pour pipe 14’’
T1-17WOD-REXO Sabot 17° pour sonde T1
T1-25.4TOD-REXO Sabot droit 0° ondes longitudinales pour sonde T1, épaisseur 25mm
T1-12.7TOD-REXO Sabot droit 0° ondes longitudinales pour sonde T1, épaisseur 12mm
T5-35WOD-REXO Sabot 35° ondes transversales pour sonde T5
T5-25.4TOD-REXO Sabot droit 0° ondes longitudinales pour sonde T5, épaisseur 25mm
T5-12.7TOD-REXO Sabot droit 0° ondes longitudinales pour sonde T5, épaisseur 12mm

Cables

Référence sabots Description
ASM-9038-HY200 Câble simple pour sonde T1, connecteur Hypertronics, longueur 2m.
ASM-9039-HY200 Câble Y double pour sonde T1, connecteur Hypertronics, longueur 2m.
ASM-9038-IX200 Câble simple pour sonde T1, connecteur IPEX, longueur 2m.
ASM-9039-IX200 Câble Y double pour sonde T1, connecteur IPEX, longueur 2m.
Option Longueur supplémentaire de câble pour sonde T1 (par m)
ASM-9048-HY200 Câble simple pour sonde T5, connecteur Hypertronics, longueur 2m.
ASM-9048-IX200 Câble simple pour sonde T5, connecteur IPEX, longueur 2m.

Accessories

Many applications require accurate sizing. This can be achieved in various ways, including through the use of encoders and or scanners.

Modular encoder

Modular encoder wheel comes with universal mounting system, ODI-I.

Wire encoder

Encodeur à fil, WS10.

Splitter Y

Splitter Y, allows you to connect two PA probes simultaneously on your electronics. Other adapters available, eg IPEX / Hypertronix

Scanners

Wide range of scanners to move multiple probes simultaneously STIX here.

Cales

To make accurate measurements, we need an accurate calibration. Several blocks of references are available.

 

Wheelprobe

The famous Phased Array patented wheel Sonatest is the result of many years of research and meticulous development. It is characterized by a wide tire in deformable rubber whose acoustic impedance is matched to that of water. This generates a low pressure coupling in the test piece, and therefore good quality results without the need for freezing or to large amounts of water.

It is ideally suited to manual scanning large flat or slightly curved surfaces. A central bearing cushioning spring, ensures even pressure coupling along the sensor, even when controlling narrow surfaces. Incorporating a multi-element array of 64 elements with a resolution of 0.8 mm and a high resolution position coder, the wheelprobe provides high quality data, with high accuracy. The area covered is 50mm. For applications that require the coverage of very large areas, we propose a wheelprobe 100 mm using a multi-element array of 128 elements, with a resolution of 0.8 mm and is optimal for control plane parts having a surface horizontal.

Transducer reference Frequency Nb éléments Pitch Connectors Cable Description
AWP-02-64-08-05-C 2 MHz 64 0,8 mm Canon 5 m Capteur à roue
AWP-02-64-08-05-OM 2 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
AWP-02-64-08-05-VEO 2 MHz 64 0,8 mm Veo 5 m Capteur à roue
AWP-05-64-08-05-C 5 MHz 64 0,8 mm Canon 5 m Capteur à roue
AWP-05-64-08-05-OM 5 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
AWP-05-64-08-05-VEO 5 MHz 64 0,8 mm Veo 5 m Capteur à roue
AWP-10-64-08-05-C 10 MHz 64 0,8 mm Canon 5 m Capteur à roue
AWP-10-64-08-05-OM 10 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
AWP-10-64-08-05-VEO 10 MHz 64 0,8 mm Veo 5 m Capteur à roue
AWP-10-64-08-05-C 10 MHz 128 0,8 mm Canon 5 m Capteur à roue
AWP-05-128-08-05-OM 5 MHz 128 0,8 mm Omniscan 5 m Capteur à roue
AWP-05-128-08-05-VEO 5 MHz 128 0,8 mm VEO 5 m Capteur à roue
AWP-5-64-08-10 5 MHz 128 0,8 mm VEO 10 m Capteur à roue
AWP-2-64-08-10 2 MHz 128 0,8 mm VEO 10 m Capteur à roue

Also available with Mono sensor element 15 mm, designed to work between 1 MHz and 10 MHz.

Wheelprobe corrosion

The corrosion-wheel sensor has been specifically designed to primarily a plan or circumferential scan. The acceptable minimum diameter of 4 ” (100mm). The adjustment of the probe inspection angle is very quick and can be done just on site using the lever and the guide on the side of the sensor, locking the lever to the desired angle. A longitudinal scan on tube or cylinder is also easy. The minimum diameter for this application is still limited to 4 ” (100mm). For the longitudinal scan, it was necessary to adapt the construction of corrosion-wheel sensor and develop a specific front roller. On tube diameters of less than 24 ” (610mm), this accessory improves stability by supporting the tire. It optimizes the results over a wide range of tube diameters.

Transducer reference Frequency Nb éléments Pitch Connectors Cable Description
CWP-05-64-08-05-OM 5 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
CWP-05-64-08-05-VEO 5 MHz 64 0,8 mm Veo 5 m Capteur à roue
CWP-02-64-08-05-OM 2 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
CWP-02-64-08-05-VEO 2 MHz 64 0,8 mm Veo 5 m Capteur à roue
CWP-10-64-08-05-OM 10 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
CWP-10-64-08-05-VEO 10 MHz 64 0,8 mm Omniscan 5 m Capteur à roue
CWP-5-64-08-10 5 MHz 64 0,8 mm 10 m Capteur à roue
CWP-10-64-08-10 10 MHz 64 0,8 mm 10 m Capteur à roue

Slippery probe

Slippery probe was developed with a molded rubber line delay using the same formula as the tire from the wheel sensor.